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Fill Seal 2500 - Compact Automatic Filling and Sealing Machine

Machine de remplissage et scellage Fill Seal 2500

Filling Sealing Gasket 2500

Compact and versatile filling and sealing machine

The Fill Seal 2500 is a compact and versatile rotary table filling and sealing machine designed for ease of use and flexibility in handling cups made of different materials. It is suitable for packaging a wide variety of food products at a rate of up to 2,500 units per hour.

Type: Rotary filling and sealing

Format : Compact and versatile

Specialty: High-performance sealing gasket

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Main features

The Fill Seal 2500 model stands out for its adaptability and efficiency in packaging various food products. Its rotating table and customizable structure allow it to adapt to a wide range of applications, from dairy products to sauces and dressings.

The machine offers various packaging methods, including sealing, gas injection, MAP/ATP, and vacuum, to meet diverse preservation needs. Available in different sizes (standard, large, and XL), it adapts to various production scales, making it a versatile choice for businesses of all sizes.

The Fill Seal 2500 combines high production capacity with user-friendly operation, making it an ideal solution for medium-sized businesses looking for a reliable and efficient filling and sealing machine to meet their diverse packaging requirements.

Sealing

Gas rinsing

MAP/ATP

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Applications

Ideal for filling and sealing a wide variety of food products: dairy products, yogurts, sauces, dressings, condiments, liquid and semi-liquid products, requiring quality sealed packaging.

Technical data

Model	Fill Seal 2500	Fill Seal 2500 Large	Fill Seal 2500 XL
Dimensions (L x l x H)	209 x 115 x 196 cm	240 x 127 x 195 cm	189/205 x 207 x 232 cm
Weight	~600 kg	~900 kg	~1050 kg
Electrical power (Cover)	3 kW	3.5 kW	5.5 kW
Electrical Power (Film)	3 kW	3.5 (N) - 4.5 (VG) kW	5 (N) - 6 (VG) kW
Pots per cycle	1	1	1
Ø Max Cups (Lid)	125 mm	150 mm	200 mm
Ø Max Cups (Movie)	-	150 mm (N) - 125 mm (VG)	200 mm (N) - 180 mm (VG)
Maximum cup height	130 mm	130 mm	180 mm
Maximum production capacity	Up to 2500 units/hour

Advanced Features & Technologies

Touchscreen panel: It allows for easy adjustment of working parameters and quick access to saved recipes, improving operational efficiency and ease of use.

Modified atmosphere packaging (MAP): This function, unique for a rotary table machine, extends the shelf life of products by changing the atmosphere inside the packaging.

Available dosing options: The FS 2500 can be equipped with different dosing systems (volumetric, timed, drawer, flowmeter) for fast and precise filling, suitable for a wide range of products.

Entièrement lavable : La conception de la machine facilite le nettoyage, garantissant l'hygiène et la conformité aux normes de sécurité alimentaire.

Options & Accessoires

Système de nettoyage ultra : Lampes UVC, lumière pulsée, peroxyde d'hydrogène.
Hotte à flux laminaire : Air microfiltré pour augmenter la durée de conservation.
Système de sertissage : Pour pots en verre ou céramique.
Pick & Place : Automatisation de la mise en place des récipients.
Imprimante à jet d'encre : Marquage des dates de péremption et lots.
Stockage de grande capacité : Convoyeur d'alimentation pour autonomie maximale.
Aspiration de matières étrangères : Élimine les corps étrangers du récipient.
Système de nettoyage en place (CIP) : Lavage autonome de l'unité de dosage.

Méthodes d'emballage disponibles

Scellement standard
Rinçage au gaz
Emballage sous atmosphère modifiée (MAP/ATP)
Scellage sous vide

Vidéos de démonstration

Découvrez notre machine de remplissage et scellage Fill Seal 2500 en action à travers ces vidéos de démonstration.

Technical Frequently Asked Questions

Expert questions about the Fill Seal 2500 and solutions for small and medium-sized productions

Yes, the Fill Seal 2500 is designed to be versatile and adaptable to different production scales. Available in three versions (Standard, Large, and XL), it offers a solution suitable for small businesses as well as medium-sized production runs. Its speed of up to 2,500 units per hour and its flexibility in handling different formats and products make it a scalable investment.

The Fill Seal 2500 is designed for flexible handling of cups made from various materials (plastic, glass, ceramic). It accommodates a maximum diameter of up to 200 mm (XL version) and a height of up to 180 mm. It offers four main packaging methods: standard sealing, gas flushing, modified atmosphere packaging (MAP/ATP), and vacuum sealing, thus adapting to the specific preservation needs of each product.

The Fill Seal 2500 offers several dosing systems to ensure optimal accuracy: volumetric, timed, drawer, and flow meter dosing. This variety allows for the efficient processing of a wide range of consistencies, from liquids to granular products. Parameters are precisely adjustable via the touchscreen, guaranteeing consistency between each unit and minimizing waste, which is crucial for quality control and profitability.

The CIP system is a major asset for hygiene and efficiency. It allows for the complete and autonomous washing and disinfection of the dosing unit, without the need for manual disassembly. This significantly reduces downtime between production changes, guarantees compliance with the strictest food safety standards, and ensures product purity, particularly in sensitive dairy and food industries.

Absolutely. The intuitive touchscreen panel allows for easy adjustment of operating parameters and quick access to saved recipes. The operator can save all parameters (volume, sealing temperature, packaging method) for each product. To make a change, simply load the corresponding recipe. The machine's design, with its customizable structure, also facilitates mechanical adaptations for different jar sizes.

Several optional technologies are available: disinfection systems (UVC lamps, pulsed light) for enhanced hygiene; a laminar flow hood to extend shelf life; a pick-and-place system to automate feeding; an inkjet printer for traceability; foreign matter extraction to guarantee product purity; and a crimping system for rigid containers. These options enable the creation of a more automated, safe, and efficient packaging line.

The MAP function on the Fill Seal 2500 is a distinctive advantage for a rotary table machine. It replaces the air inside the packaging with a specific gas mixture (such as nitrogen or CO2), significantly slowing oxidation and microbial growth. This considerably extends the shelf life of perishable products (meats, fish, prepared meals, fresh cheeses), improves their presentation, and reduces food waste, providing a major competitive advantage.