BTY Series
Industrial helical gear reducers with auxiliary drive
The BTY series gearboxes are specialized units equipped with a backstop on the housing and a dedicated auxiliary drive for maintaining bucket elevators. Designed for critical industrial applications, they ensure optimal safety and reliability in continuous production environments.
Ratio range: 20 - 70
Couple nominal : 4.850 - 165.000 Nm
Size range: B032 to B162
Applications: Bucket elevators, industrial conveyors
Main features
- Integrated auxiliary drive for low-speed work during maintenance operations
- Two different auxiliary drive options suitable for empty and full bucket conveyors
- Anti-rotation system applied between the main drive and the auxiliary drive
- Standard IEC B5 inlet flange for simplified motor connection
- Multiple cooling options adapted to different working conditions
- High-quality cast iron casings offering excellent resistance to shocks and vibrations
- Hardened and ground helical gears for precise and quiet transmission
Product range
The BTY series comprises 13 different sizes covering a wide torque range from 4,850 to 165,000 Nm, specially designed for demanding industrial bucket elevator and conveyor applications.
Detailed technical data
| Setting | Value | Unit |
|---|---|---|
| Range of reduction ratios | 20 - 70 | - |
| Couple nominal | 4.850 - 165.000 | Nm |
| Output shaft diameter | Ø70 - Ø240 | mm |
| Output shaft length | 140 - 410 | mm |
| Degree of protection | IP55, IP65, IP66 | - |
| Serving temperature | -20°C to +80°C | °C |
| Typical yield | 94 - 96% | - |
Size chart
| Reduced size | Report range [i] | Couple nominal [Nm] | Output shaft diameter/length [mm] |
|---|---|---|---|
| B032 | 22 - 59 | 4.850 | Ø70/140 |
| B042 | 24 - 67 | 5.500 | Ø80/170 |
| B052 | 29 - 70 | 9.000 | Ø100/210 |
| B062 | 25 - 70 | 11.000 | Ø110/210 |
| B072 | 21 - 58 | 19.000 | Ø120/210 |
| B082 | 24 - 68 | 24.000 | Ø130/250 |
| B092 | 23 - 64 | 29.000 | Ø140/250 |
| B102 | 24 - 67 | 36.000 | Ø160/300 |
| B112 | 25 - 60 | 55.000 | Ø170/300 |
| B122 | 26 - 63 | 70.000 | Ø180/300 |
| B132 | 25 - 62 | 90.000 | Ø200/350 |
| B142 | 22 - 57 | 110.000 | Ø220/350 |
| B152 | 20 - 60 | 150.000 | Ø230/410 |
| B162 | 22 - 65 | 165.000 | Ø240/410 |
Technical advantages
| Characteristic | Profit |
|---|---|
| Integrated auxiliary training | Allows for slow-speed maintenance operations without disassembly |
| Anti-deflection system | Eliminates the risk of reverse rotation during maintenance |
| Dual training option | Suitable for different load conditions (empty/full buckets) |
| Bride IEC B5 | Universal compatibility with standard engines |
| Cooling options | Adaptation to specific environmental conditions |
Available options
- External cooling fan
- Heating element for cold environments
- Temperature and vibration sensors
- Special anti-corrosion coatings
- Automatic lubrication fittings
- Additional tree guards
Areas of application
The BTY series gearboxes are specifically designed for industrial bucket elevator and conveyor applications:
- Cement plants - Bucket elevators for raw materials and cement
- Mining industry - Vertical transport of ores and materials
- Power plants - Handling of coal and ash
- Food processing industry - Elevators for grains and bulk products
- Chemical and pharmaceutical industry - Transport of powdered and granular products
Competitive advantages
Simplified maintenance
The integrated auxiliary drive allows for safe maintenance operations without the need for additional equipment, reducing downtime and improving productivity.
Optimal security
The anti-deflection system guarantees total safety during maintenance operations, preventing any uncontrolled movement of the bucket elevator.
Operational versatility
With 13 sizes covering torques from 4,850 to 165,000 Nm, the BTY series fits most industrial bucket elevator configurations, from small installations to large industrial complexes.
Entry type
BTY Series
With full entrance tree
BKY series
With IEC B5 motor flange
BVY Series
With IEC B5 flange and motor
Output type
BTY.00 Series
With hollow tree
DB1A Series
With full tree
BTY.0S Series
With clamping flange
BTY.0K Series
With grooved hollow shaft (DIN 5480)
BTY.1K Series
With solid grooved shaft (DIN 5480)
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